ZS-1 Thermal barrier coatings are designed to protect metal structural components from extreme elevated temperatures, thereby reducing stress and fatigue and increasing the part’s lifespan.
It is a unique refractory coating compound, which is a great benefit to the industries where corrosion and erosion is a severe problem for kiln steel shells. It seals cracks, preventing heat loss, increasing considerably the service life of thermal heating systems, and therefore saves heat energy and reduces fuel costs.
ZS-1 Thermal Barrier Coating (1000℃) is made from synthetic silicate solution, aluminum silicate fiber, heat reflective materials and selected hollow ceramic cenospheres.
Since the thermal conductivity of ZS-1 TBC is only 0.03W/m.K (Tested in 70℃), the coating barrier can effectively inhibit thermal radiation and conduction. Its thermal insulating efficiency can reach about 90%. For high-temperature objects, it can prevent thermal radiation and heat from losing. For low-temperature objects, it can reserve cold and effectively inhibit the loss of cold caused by environmental thermal radiation. In addition, it can prevent the objects from generating condensed water.
VARIATIONS
ZS-1 (600℃) This coating is mainly used for steam pipeline and can withstand temperatures up to 600℃. ZS-1 (1000℃) This coating is mainly used in boilers and kilns as well as on metals. It can withstands temperatures up to 1000℃. ZS-1 (2000℃) This coating is mainly used in gas burning tube and kiln. It can resist open flame and resist temperatures up to 2000℃。
ADVANTAGES
Seals cracks preventing heat loss, considerably saving heat energy and reducing fuel cost Considerably increases service life of refractory linings and thermal heating systems Can be applied and used in lots of different industries and on lots of different components Excellent resistance to powdering The close-packed cenospheres form vacuum thermal insulating layer Odorless and non-hazardous Proven ability through previous case studies
MAIN APPLICATIONS
Kiln and Furnace door maintenance and repair. Kiln and Furnace wall / floor repair Protecting linings for industrial incinerators and boilers Kiln repair and protection For kilns or furnace chambers at high temperature: This coating can be coated on bricks, insulating cotton, castables, magnesia, quartz, silicon carbide, metals and other materials. For equipment at high temperature: This coating can be coated on valves, molds, pipes, electric ovens, induction ovens, rotary kilns, tank and other equipment.
